Cornish hall floor rebuild
Posted: Mon Nov 10, 2008 4:26 pm
I have a hallway 17 x 4', earth floor with about 4" ballast. Walls are granite pieces cemented together, no cavity.
The original floor was built of columns of bricks, slates, bits of wood, football cards and chewing gum to get the columns all to the same height, then 2 x 3 joists every 2' just balanced on these columns and the floorbaords then nailed on to keep everything square and solid! Its amazing but this actually worked fine. However, woodworm and wetrot have forced me to strip all of this out and rebuild from scratch.
As there is no guarantee of having a gap between granite blocks to set joists every 18" and I have no desire to start mucking about with the walls, the local workaround is to form sleeper walls of concrete and place a rail of 2 x 6 along its length in which to nail the joists. This would work except that I have a water piper running along one one wall so obviously I cannot set this in concrete and I am no plumber (yet), so I am reluctant to try and move it.
My proposed solution then - sit breeze blocks largest face down on pillows of 3/4" to dust ballast so that all blocks (a total of 14 blocks, 7 each side lengthways) are level with each other, then sit a 17' 2 x 6 rail on each side for joists (6x2) to be nailed into every 18".
Then board out with T&G.
I am planning to stain and varnish the finished boards.
My concerns - will the breeze blocks be strong enough to hold this construction without sinking into the earth floor or crumbling? I think not as the earth floor is very compact and weight should be shared evenly throughout the matrix.
What do you good people say?
The original floor was built of columns of bricks, slates, bits of wood, football cards and chewing gum to get the columns all to the same height, then 2 x 3 joists every 2' just balanced on these columns and the floorbaords then nailed on to keep everything square and solid! Its amazing but this actually worked fine. However, woodworm and wetrot have forced me to strip all of this out and rebuild from scratch.
As there is no guarantee of having a gap between granite blocks to set joists every 18" and I have no desire to start mucking about with the walls, the local workaround is to form sleeper walls of concrete and place a rail of 2 x 6 along its length in which to nail the joists. This would work except that I have a water piper running along one one wall so obviously I cannot set this in concrete and I am no plumber (yet), so I am reluctant to try and move it.
My proposed solution then - sit breeze blocks largest face down on pillows of 3/4" to dust ballast so that all blocks (a total of 14 blocks, 7 each side lengthways) are level with each other, then sit a 17' 2 x 6 rail on each side for joists (6x2) to be nailed into every 18".
Then board out with T&G.
I am planning to stain and varnish the finished boards.
My concerns - will the breeze blocks be strong enough to hold this construction without sinking into the earth floor or crumbling? I think not as the earth floor is very compact and weight should be shared evenly throughout the matrix.
What do you good people say?