leveling a concrete base by pouring new slab
Posted: Thu Jul 18, 2013 11:30 am
leveling a concrete base by pouring new slab on top
I have a new brick out building about 5 by 3 metres, [about single garage size] built on an old concrete base about 3 1/2 in thick which has been in place for 30 years with minor cracking and no visible damp problem . as the slab is on a slant there is about 8 inches height difference between ends.
I want to level the slab by pouring new base or putting down a screed on top.
I could use a damp proof coarse [thin polythene membrane] or a rubberized, bitumen based brushable damp proof membrane. there is no original damp proof coarse, and there is just moist soil below.
I don’t want to use any type of high tech or mechanical fixings or epoxy resin to fix the to slabs together.
At the high end I envisage the new slab or screed to be minimum 2 in. thick [the other end will be about 8 in]. I envisage the new slab or screed simply sitting on top of the old one without cracking.
Its been suggested that I paint the existing surface with rubberized, bitumen based brushable damp proof membrane, apply a little sharp sand before it dries, to give a key, then put down a screed [4 to1 ratio using sharp sand]. My question here is: as I have 8 inches to fill at the deep end can I use some hardcore [small stones etc] to save on cement, or would it then cease to be a screed and become more of a concrete. I’m assuming that the properties/strength of screed and concrete are different.
Its also been suggested that I use a scabler the rough up the existing surface, then pour a new concrete base directly on top. My concern here is that this leaves no way to put down a damp proof coarse without reducing the adhesion
another question that pops up is, should i lay a screed that is bonded, or un bonded to the concrete floor slab, bearing in mind that the slab has cracked
The project is not subject to building regulations [building code]
Any input appreciated
Thanks for taking the time to read this
Thanks mark
I have a new brick out building about 5 by 3 metres, [about single garage size] built on an old concrete base about 3 1/2 in thick which has been in place for 30 years with minor cracking and no visible damp problem . as the slab is on a slant there is about 8 inches height difference between ends.
I want to level the slab by pouring new base or putting down a screed on top.
I could use a damp proof coarse [thin polythene membrane] or a rubberized, bitumen based brushable damp proof membrane. there is no original damp proof coarse, and there is just moist soil below.
I don’t want to use any type of high tech or mechanical fixings or epoxy resin to fix the to slabs together.
At the high end I envisage the new slab or screed to be minimum 2 in. thick [the other end will be about 8 in]. I envisage the new slab or screed simply sitting on top of the old one without cracking.
Its been suggested that I paint the existing surface with rubberized, bitumen based brushable damp proof membrane, apply a little sharp sand before it dries, to give a key, then put down a screed [4 to1 ratio using sharp sand]. My question here is: as I have 8 inches to fill at the deep end can I use some hardcore [small stones etc] to save on cement, or would it then cease to be a screed and become more of a concrete. I’m assuming that the properties/strength of screed and concrete are different.
Its also been suggested that I use a scabler the rough up the existing surface, then pour a new concrete base directly on top. My concern here is that this leaves no way to put down a damp proof coarse without reducing the adhesion
another question that pops up is, should i lay a screed that is bonded, or un bonded to the concrete floor slab, bearing in mind that the slab has cracked
The project is not subject to building regulations [building code]
Any input appreciated
Thanks for taking the time to read this
Thanks mark