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Help with pitched metal roof on garden room

Posted: Mon May 15, 2023 1:33 pm
by jamie1234567
Hi,

I’m planning to build a music studio in my garden.. I’m 80% there with the design, but need some advice regarding cladding the roof. I'm keeping it small enough that I won't have to meet building control requirements, but I still want to do the job properly.

The plan is for a pitched roof design and I want to use either box profile or corrugated metal sheeting to clad it.

I’m thinking from an acoustic and thermal insulation perspective, to go for a decent thickness of PIR insulation between the rafters, then a layer of OSB sheathing on top, then a membrane, but I’m not sure of the correct way to then attach the metal sheeting on top.

All the manufacturers guidelines I can find for this type of material suggest attaching it to thick purlins, but they are all aimed at building a barn or workshop roof with no mention of wood sheathing or insulation below. I have found several videos on youtube (all from America), where people are using this material on houses and are laying the metal directly on top of the OSB (and membrane) and are using foam packers at the ends, but I feel like restricting airflow beneath the metal might be an issue?


Basically my question is:

On top of the joists should I go OSB>membrane>metal roofing sheet or OSB>membrane>some sort of battens (or larger purlins)>metal roofing sheet.

I feel like any sort of horizontal battens will prevent any drips from running downhill, but no battens might restrict airflow. What’s the proper way to do this?

Thanks,

Jamie

Re: Help with pitched metal roof on garden room

Posted: Tue May 16, 2023 10:47 pm
by stoneyboy
Hi jamie1234567,
Suggest you go - acoustic panels - vapour barrier - rafters with insulation between - osb (suitable grade) - breathable membrane - steel topping (not flat sheets)
Regards S

Re: Help with pitched metal roof on garden room

Posted: Wed May 17, 2023 9:26 am
by jamie1234567
Ok thanks!

So if I'm understanding correctly I can just fix the metal directly on top of the breathable membrane, without any battens?

Also should I leave an air gap between the insulation and the OSB (and ventilate at the soffits), or completely fill the gap between the rafters with insulation?

Re: Help with pitched metal roof on garden room

Posted: Wed May 17, 2023 10:50 pm
by stoneyboy
Hi jamie1234567,
Assuming the metal sheets have some form of corrugations going up and down the roof, fix direct. Maintain ventilation up the corrugations ie do not seal the ends.
Provided you fit a continuous vapour barrier fill the space between the rafters with insulation.
Regards S