by jackthebuilder »
Tue Jan 06, 2009 10:16 am
Hi Wendy
I'm surprise that the 'professionals' would fit your doors without including any handles!! Can you clarify what has happened??
I've never come across an 'off the shelf' hollow door WITHOUT a lock block - and that's a different thing from a lock box - with respect, read stoneyboy's post again carefully!
If your 'professionals' made the doors from scratch WITHOUT a lock block, they should be locked up! If they are 'off the shelf' doors, sounds like they have been hung the wrong way round - but, given the law of averages, it's difficult to believe that they are ALL wrong!
Take one door off and look for printing on the end of the door - unless the door has been trimmed to fit, it should clearly state 'LOCK' at one side. If it's on the hinge side, that's the problem, coz it should be at the handle side!
Remember the lock block MIGHT not be in the centre of the door - if you tap the door along it's length about 3 inches in from the edge, you will clearly hear where the lock block is. And make sure you try and find how far the lock block extends in both directions - some manufacturers can be 'economical' with timber, and it's sometimes not that big!
FWIW, I've actually created my own lock blocks before - but it's a bit fiddly and needs equipment, accuracy and patience! Carefully drill/cut out about 8 inches of the edge timber where you want the block, remove as much 'eggbox' insulation inside as necessary, insert a piece of 5" wide timber cut or planed to EXACTLY the same thicknes as the edge timber you've removed, and 12" long. Use lots of glue, overlap the timber inside your 8" opening, secure with a couple of countersunk screws through the edge timber, using a temporary screw in the new timber to hang onto, then clamp the door faces. Replace the 'missing' edge timber with a piece exactly the same size, glue and clamp. Sand/plane/fill to finish.
Hope that's of help - let me know how you get on!
Jack.